Dorner 3200 Series Precision Move

April 5, 2012 by

True Timing Belt Technology

Whether your application is using  timing belt technology for a component of a larger system or a complete solution, the 3200 Precision Move provides the flexibility needed. Dorner offers a simple yet versatile pallet attachment system, the widest width possible with one belt, the complete integration with servo motors and drives, and package performance specifications.

Features:

  • Higher Load Capacity
  • 21 Tooth H Profile
  • Positive Drive No Slip Belting
  • Thru Shaft Driven Common Drives
  • Compatible with Standard Dorner Drives
  • Available with Servo Mounts & Drives
  • 100 Indexes Per Minute Rated

Specifications:

  • Loads up to 700lbs
  • Belt Speeds up to 400 fpm
  • Belt Widths: 3.75″ to 18″
  • Conveyor Lengths: 2′ to 50′
  • Conveyor Mechanical Accuracy +/- .01″
  • Conveyor Package w/ Servo Drive Index Accuracy: +/- .02″

Pallet/Fixture Mounting System

3200 Pallet System

Omron MX2 AC Drive Features & Functionality

April 5, 2012 by

Omron MX2Thanks to its advanced design and algorithms, the MX2 provides smooth control down to zero speed, plus precise operation for cyclic operations and torque control capability in open loop. The MX2 is fully integrated within the Omron Sysmac automation platform.

MX2 Features and Functionality

  • Dual motor configuration – You can configure drive parameters for 2 separate motors.(MX2) and 3 motors for RX.
  • Motor Cable Length voltage suppression function Parameter
  • Reduces noise associated with long distance motor cables.
  • 4 Banks of parameter data on parameter unit. – Allows you to store up to 4 sets of parameters (systems) with easy upload and download
  • High Speed Mode 1000Hz (B171) – Spindle applications
  • DC Injection Braking/Dynamic Braking (Resistors available) – For fast braking applications.
  • Frequency Matching (Speed Search)
  • 200% Torque at .5Hz (MX2) & 200% Torque at .3Hz (RX)
  • PTC Motor Thermistor Input. (Standard on all drives built it) – For monitoring motor temperature
  • Support Permanent Magnet Motors (Servo Motors 200W and above)
  • 1 Parameter auto tuning
  • PLC Logic programming no additional cost.
  • Positioning – 8 pre-set positions with Homing and speed Synchronization
  • EtherCAT, Ethernet/IP, DeviceNET, Built in Modbus, Profibus, MLII and more.
  • Torque control in open loop mode. This allows the 3G3MX2 to be used in applications where closed loop AC
  • Vector drives were previously used.
  • 10bit and 12bit Analog input resolution
  • External 24 VDC for continuous operation
  • Safety embedded; SO 13849-1, cat 3 – EDM monitoring output and direct integration into the safety circuit
  • Built-in application functionality (i.e., Brake control)
  • USB port for PC programming (Free Programming Software CX-Drive)

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Omron NJ Electronic Camming vs Mechanical Camming

March 30, 2012 by

Omron NJ SYSMACWhile mechanical cams have been useful for many years, the work involved to make changes to mechanical cam systems makes them increasingly less cost effective. When compared to newer electronic and motion controller camming systems, it is wise for businesses to make the investment in the newer technologies.

Cam systems are used by machine builders and machine integrators for very complex operations during machine operations. Cam systems are necessary in order to make the process run consistently and smoothly – but the programming and configuration requirements for cam systems can be very complex, time consuming, and require a high degree of experience and skill.

Cam editors are helpful in setting up complex motions for industrial systems. However, cam editors can be cumbersome in and of themselves. Cam editors also only perform one function – what if there are other systems and operations involved that require additional set up or configuration?

The Omron NJ Motion Controller’s cam editor is the newest generation of machine controllers. The exciting feature of the Omron NJ Motion Controller is how this system integrates vision, cam editor, motion, sequencing, RFID, and logic into a singular controller. In addition to this centralized programming capabilities is how Omron NJ Motion Controller still performs very efficiently without the typical slow down seen with other systems.

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The cam editor in the Omron NJ Motion Controller has extremely easy programming for even the most complex motion operations, with profiles stored and available for edit or reuse at any time. Cam tables are easily modified whenever necessary and also PLCopen function blocks are available for any general purpose motional control requirements. The graphical screen for the cam editor makes navigation and programming changes much simpler to utilize so that with minimal experience your machine builders and integrators can use the Omron NJ Motion Controller.

With electronic gear and cam synchronization, imbedded EtherNet/IP and EtherCAT ports, certified PLCopen function blocks, and synchronous control of all machine network devices, it is easy to see how the Omron NJ Motion Controller can be a benefit to any industrial operation as well as machine builders and machine integrators who need easier ways to get their job done.

For additional information on the Omron NJ Motion Controller and how the cam editor as well as other features can benefit your operation, contact the professionals at The Knotts Company. The experience and focus on customer service at The Knotts Company will provide you with automation and motion control solutions that will fit your business and help you to achieve efficient operations and quality results while staying within your operating budget.

Contact Mark Guida, our Product Manager, if you have any questions.

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IAI RCP4 Series ROBO Cylinder

March 20, 2012 by

RCP4 Line-up

1.5 Times the Speed and Double the Payload Achieved with Standard controllers

The Power CON 150 series boosts the performance of ROBO Cylinder standard motorized cylinders to amazing new heights. IAI is proud to introduce the PCON-CA model combining a Power developed high-output driver (patent pending).

  • Improved dynamic performance (the speed is up to 1.5 times and payload is up to twice IAI’s conventional models*) significantly boosts the productivity of your system. *Specific values vary depending on the model.
  • New functions designed to enhance maintainability enable preventative maintenance, so less time is needed for maintenance.
  • The takt time minimization function lets you set optimal operating conditions with greater ease.

Shorter Takt Time Significantly Boosts the Productivity of Your System

New Functions of RCP4 Actuators

  1. 1.5 times higher maximum speed and double the payload when combined with a Power CON 150
  2. Many variations to choose from, including three slider type and two rod types.
  3. The rod type (Radial cylinder) with a built in guide mechanism can carry radial loads over a long stroke (500mm).
  4. Easy replacement of the motor with removal of only one setscrew
  5. Slider types have mounting holes compatible with the RCP2

New Functions of Power CON 150 PCON-CA

  1. Keep Track of the production volume and utilization ration wit the total movement counter function.
  2. Know when to perform maintenance with the total travel counter function.
  3. Retain alarm generation times with the calendar function.
  4. Setting optimal operatiing conditions has become easier with the takt time minimization function
  5. PIO control mode and pulse-train control mode to choose from.
  6. Motor silencer function

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Schmalz Modular System for Vacuum End Effectors – VEE

November 1, 2011 by

Schmalz VEE

Configured in no time

Vacuum technology specialist  Schmalz presents the first modular system for fast and easy setup of vacuum end effectors for the packaging industry.

Schmalz introduced the new modular system for vacuum end effectors (VEE) at the Interpack 2011 trade fair. It makes for fast and flexible gripper configurations for pick and place processes, for use in case packers, in carton and tray erecting machines, in top and side loading machines as well as in packaging machines with frequent format changes.

Instead of going back to rigid end effectors made in individual production, system integrators, machine and robot manufacturers now have the option to set up or reconfigure flexible end effectors: A wide selection of combinations of vacuum feed and zones, connection elements and suction pad connections is available. All elements of the modular system are available for download as CAD models on the website of the manufacturer (www.schmalz.com) to be quickly combined into the required configuration on your PC.

The VEE modular system from Schmalz permits minimum configurations with one suction pad or a size of 38×38 mm and a dead weight of only 60 g. The largest configurable vacuum end effector comes with 12 suction pads at variable distances and a maximum gripper size of 300×200 mm at a weight of 800 g. Users can select suction pads from the highly specialized offer of the manufacturer depending on their requirements: Flat suction pad SGPN for handling fragile foil and blister packaging, flat suction pad SPF for handling stable cardboard boxes, bellows suction pad SPB4 for handling filled bags or flow wrap packaging.

The VEE masters loads of up to 2000 g and process accelerations up to 10 g (100 m/s²) regardless of the type of product it is handling, which means it meets all the requirements of the fast pick and place processes typical for the packaging industry.

Gripper changeover times are kept to a minimum thanks to the standard quick-change adapter. Another feature is the hose-free vacuum distribution within the system, which reduces possible leakage and ensures greater efficiency and faster response times.

All VEE elements are made of polysulfone PSU according to FDA guidelines. They are resistant to alkaline and acidic cleaning agents and can be steam sterilized. This makes them suitable not only for the packaging industry but especially for use in the food processing industry.

 

VEE Assembly Video

Motion, Logic and Vision in One | Omron NJ

October 10, 2011 by

Omron NJMotion, Logic and Vision in one

Complete machine control through one connection and one software is how we define the new Sysmac machine control. Our new machine automation controller -NJ- that integrates motion, sequencing and network, a new software -Sysmac Studio- that includes configuration, programming, simulation and monitoring plus a fast machine network -EtherCAT- to control motion,vision, sensors and actuators, Sysmac is a powerful and robust ONE automation platform.

One machine controller: NJ Series

For complete control and management of your machine.
Logic and advanced motion control in one

One factory automation network: EtherNet/IP

For local or remote access to the complete machine

One machine network: EtherCAT

For real time control of servo drive, inverter, vision system and I/O

One software: Sysmac Studio

For configuration, programming, simulation and monitoring

Take a moment and see what Packaging World says about the new Omron Controller. http://www.packworld.com/product-32581

More information coming soon..

Please fill out the brief form if you would like to learn more about the NJ.

First Name *
Last Name *
Email (we will keep your email completely private) *

EtherCAT Roadshow US 2011 | October 11th in Boston

September 12, 2011 by

Industrial Ethernet Seminar Series

Industrial Ethernet and in particular EtherCAT are hot topics in the world wide automation industry: Classical fieldbus systems are challenged by new technologies that provide more performance and support for internet protocols. Automation system users have to decide if, when and how to adopt these next generation networks.

Why attend?

Learn about the benefits and the challenges of Industrial Ethernet. EtherCAT seminars are educational events from the experts. Explore and understand EtherCAT technology. Talk with EtherCAT experts face-to-face, and discover the table-top exhibition: See how EtherCAT can help you!

Who should attend?

These full-day seminars specifically address users as well as system integrators to learn about EtherCAT and other Industrial Ethernet technologies.

Please register, if you are

  • in charge of control & automation systems with machine builders and OEMs
  • a system integrator or system house for machine builders or end users
  • a consultant for control and automation for different industries
  • working in the field of application engineering, controls design or product management
  • interested to know the latest trends in industrial automation and how fieldbus selection plays an important role
  • interested in application examples and possible migration strategies

Sponsered by Omron Industrial Automation:

 Omron

Location:

October 11, 2011 | Boston, MA

Hyatt Harborside
101 Harborside Drive
Boston, MA 02128
Tel: +1 (617) 568-1234
Hotel Website | Agenda | Register Now

Join us for a one-day seminar!

 

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FZM1 EtherCAT Vision System

August 1, 2011 by

In today’s automated production environment, processes like inspection, dimension measurements and positioning have demanded increasingly varied and complex vision applications. Omron’s vision systems are designed to speed up and simplify these processes. Our vision systems combine flexibility and ease of use with very advanced, powerful software tools to help you optimize your quality inspection performance in any automated production process.

FZM1 EtherCAT Vision System

Machine Vision tailored for pick & place – The FZM1 Vision System is optimized to detect the position and orientation of any object at high speed and with high accuracy. The FZM1 provides a new generation of image processing technologies and an intuitive user interface optimized for positioning applications. The built-in EtherCAT communications enables reliable and easy networking with motion control increasing the overall machine performance.

  • Stable measurements under changing conditions: difference of the work piece, dust and dirt, and changing ambient environment
  • Shape based option positioning: separation of attached objects, detection of partially hidden objects, compensation of rounded or broken edges
  • Alignment and quality inspection in one system: inspection of scratches and defects, detection of dirty or overlapping objects, edge and corner breakage inspection, and automatic calibration for robots, XY and UVW stages
  • Flexible camera installation: use different fields of vision and install at any angle

Specifications:

  • Simple auto-calibration with the robot or motion stage
  • High speed cameras and edge positioning algorithm
  • Simultaneous quality inspection
  • EtherCAT connectivity built-in


learn-more-about-omrons-ethercat-soluti


Schmalz | Basic Ejectors SBP | Vacuum Generators

July 25, 2011 by

Basic Ejector SBPHighlights

  • Plastic housing optimized for minimum weight and size
  • Ejector nozzles with six \xbdifferent power ratings
  • Connections either with threaded holes or push-in couplings
  • Open silencer

Your advantages

  • Ideal for decentralized vacuum generation in highly \xbdynamic processes.
  • Various power ratings for minimum air consumption.
  • Space-saving and easy to \xbinstall.
  • Low noise levels and minimum maintenance requirements.

Application

  • Use in feeder systems.
  • Handling of electronic components.
  • Use in separation systems for plastic and sheet-metal machining.
  • Construction of ejector blocks for decentralized individual control of suction pads.

Construction

  • Vacuum generator with single nozzle, available in six power ratings, 0.5- 2.5 mm.
  • One-piece housing made of light, impact-resistant plastic.
  • Connection of compressed air and vacuum with quick-action push-in coupling (S1 to S3) or threaded holes (G1 to G3).
  • Pleasing industrial design.
  • Can be fixed horizontal with mounting holes or vertical with the base on a mounting plate.
  • Optional mounting with mounting plate and mounting kit on DIN top-hat rails.

Dorner 2300 DustPruf

July 6, 2011 by

2300 DustPruf ConveyorThe best just got better. Dorner Manufacturing’s new 2300 and 5300 Series conveyors, part of the DustPruf™ family of conveyors, bring the same industry leading ease of automation, flexibility and performance customers expect from Dorner conveyors plus SmartSlot™ technology designed into the frame. The SmartSlot provides all the integration and add on capabilities of a T-slot without the inherent drawbacks of slots that collect contaminants or debris.

As implied by their name, the DustPruf 2300 and 5300 Series are essentially “dust proof,” thanks to a streamlined frame design that virtually eliminates all catch points where particulates or debris can collect. A common source of dust comes from corrugate or through the packaging process. Also, many granular or fine particle products often become airborne only to fall back onto the conveyors during manufacturing. Lastly, some environments simply need to be cleaner, such as medical and pharmaceutical production, and the DustPruf design delivers.

The DustPruf Series also operates more efficiently in comparison to other competing conveyors, thanks to an FDA-approved, low-friction coating on the bedplate. Reducing the friction between the bedplate and conveyor belt enables the motor to run 20 percent more efficiently — which lowers energy consumption. Subsequently, the load capacity is 20 percent higher as well with the same motor, allowing for more energy savings over a larger horse powered motor. Plus both frames are recyclable aluminum, which helps ensure a cleaner planet.

Small Belt Conveyor Applications:

  • Small Part Transfers
  • Part Accumulation
  • Precision Part Movement
  • Small Part Handling and Positioning
  • Part/Package Infeed and Outfeed
  • Automated and Manual Assembly

SmartSlot2300 Series Small Conveyor: Feature Overview

  • SmartSlot™ mounting system fr attachments without the drawback of T-slots that collect dust
  • Quick five-minute belt change
  • Rack and pinion belt tensioning for fast, accurate single-point belt tensioning
  • V-groove bed plate with guided belt provides positive belt tracking, even under demanding side load applications
  • Non V-guided belts use our patented belt tracking cams, offering you the widest belt selection possible
  • 50% more belt take-up extends conveyor belt life

2300 Series Small Conveyor – General Specifications

  • Flat Belt End Drive, Flat Belt Center Drive and Cleated Belt End Drive models
  • 1.25″ (32 mm) diameter drive and idler pulleys turn approximately 4.2” (107 mm) of belt per revolution
  • 1.75″ (44 mm) – 24″ (610 mm) widths
  • 18″ (457 mm) – 24′ (7,315 mm) lengths
  • Loads up to 120 lbs* (54 kg)
  • CE Models Available

* Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors.

2300 SERIES SMALL CONVEYOR: Flat Belt End Drive Conveyors

Specifications:

  • Loads up to 96 lbs* (43 kg)
  • Belt speeds up to 400 ft/min (122 m/min)
  • Belt widths: 1.75” (44 mm) to 24” (610 mm)
  • Conveyor lengths: 18” (457 mm) to 18’ (5,486 mm)
  • 1.25” (32 mm) diameter drive and idler pulleys turn approximately
    4.2” (107 mm) of belt per revolution
  • V-grooved aluminum bedplate with low friction coating**
  • 12mm diameter integral drive shaft
  • CE models available* Conveyor load capacity depends on conveyor size, incline,
    motor position, accumulated loads and other factors.

Features/Benefits:

  • SmartSlot™ mounting system for attachments without drawback
    of T-slot that collect dust
  • Quick five-minute belt change
  • Rack and pinion belt tensioning for fast, accurate single-point belt tensioning
  • FDA approved low friction coating on bedplate**
  • V-groove bed plate with guided belt provides positive belt tracking,
    even under demanding side load applications
  • Non V-guided belts use our patented belt tracking cams,
    offering you the widest belt selection possible
  • Strong, box-like construction resists damaging frame twist
  • 50% more belt take-up extends conveyor belt life
  • Belt take-up indicators for “at a glance” readings of remaining belt life
  • Motion sensor switch ready
  • Sealed ball bearings** V-grooved aluminum bedplate available on 2” – 12” lengths only.
    V-grooved stainless steel bedplate available on 18” – 24” lengths.
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