Vision Sensing
Omron sets the new standard for Vision Sensors by offering great customer versatility, flexibility and simplicity for most inspection applications.
Vision Sensors: Compact Advanced Vision Sensors – Easy-to-use smart matching sensors deliver high-speed quality inspections. Binary and color sensing product offerings provide the option to increase performance using cameras with built-in lighting to tackle a wide range of tasks.
Vision Systems: In today’s automated production environment, processes like inspection, dimension measurements and positioning have demanded increasingly varied and complex vision applications. Omron’s vision systems are designed to speed up and simplify these processes. Our vision systems combine flexibility and ease of use with very advanced, powerful software tools to help you optimize your quality inspection performance in any automated production process.
Vision Sensors
FQ – Vision Sensor: The FQ Vision Sensor catapults Omron’s vision inspection sensors to a new level, delivering superior image quality, unprecedented reliability, ease of use, flexibility, and powerful inspection algorithms and tools. Together, these characteristics create a powerful and affordable inspection solution that surpasses the competition. With Omron’s first vision sensor camera to incorporate the integrated processor completely within the camera, the FQ can solve more tough applications than complex and costly “high-end” vision systems.
Specifications:
- Crystal Clear image quality
- True Color Processing (16.7M colors)
- High-performance Omron Patented LEDs
- Powerful filtering via HDR and Polarization filter
- Flexible – control 8 cameras via one touch finder or PC
- IP67 rated cameras
- Single or multiple (32) inspections with one camera
ZFV – Vision Sensor CCD Technology with Built-in LCD Monitor: The ZFV proves that vision inspection can be as simple as “target, teach and go.” Parameter settings are available at the touch of a button. A smart user interface allows intuitive configuration using built-in color monitor. In Run mode, the display gives live feedback showing results and grayscale images in real time. Versatile: up to seven inspection tools-pattern matching/search, positioning, area, width, count, character match/missing, brightness.
- Intuitive target, teach and go user interface.
- Scalable: add controllers for more inspections.
- Flexible: adjustable working distance and area
ZFV-C – Color Vision Sensor CCD Technology with Built-in LCD Monitor: Real-time view with judgment displayed on controller’s built-in LCD monitor
- Sensing heads contain a light source
- Controllers offer 1.8-inch color LCD monitor with NPN or PNP output
- 8 inspection tools operating in color include pattern recognition, size verification, position, counting, brightness, width, text verification and hue (comparing sensed color to a reference color)
- One-touch Hue control for actual color measurement
- Automatic filter selection for high contrast images
- Simple Teach and Go setup shortens setup and changeover to a few simple steps
Vision Systems
FZ3-Lite Vision Systems: Simple, Flexible and Crystal Clear FZ3-Lite features 300K pixel integrated high-power lighting cameras and the ability to use 2 million pixel cameras with high dynamic range (HDR) functionality.
- Crystal-clear image quality and reliable results on any surface
- Real Color Processing (16 million colors) with simple, guided set-up
- C-mount and Smart Cameras
- EtherNet/IP & TCP/IP communications
FZ3 Vision Systems: “Real Color” Vision for Maximize Inspection Flexibility
- Mega ARCS Engine: High speed, stable color image processing for accurate inspections/measurement close to human vision
- High-grade controller tool set includes 1D bar code and 2D code reader, HDR function, and trapezoidal correction
- Wide range of cameras: 300K pixel, 2 and 5 million pixel, and high-speed cameras
- Easy-to-use Windows-like GUI menu structure; simulation software offers testing, remote setting
- Communication interfaces: Digital, serial, Ethernet, EtherNet/IP
FZM1 EtherCAT Vision System: 
Machine Vision tailored for pick & place – The FZM1 Vision System is optimized to detect the position and orientation of any object at high speed and with high accuracy. The FZM1 provides a new generation of image processing technologies and an intuitive user interface optimized for positioning applications. The built-in EtherCAT communications enables reliable and easy networking with motion control increasing the overall machine performance.
- Stable measurements under changing conditions: difference of the work piece, dust and dirt, and changing ambient environment
- Shape based option positioning: separation of attached objects, detection of partially hidden objects, compensation of rounded or broken edges
- Alignment and quality inspection in one system: inspection of scratches and defects, detection of dirty or overlapping objects, edge and corner breakage inspection, and automatic calibration for robots, XY and UVW stages
- Flexible camera installation: use different fields of vision and install at any angle
Specifications:
- Simple auto-calibration with the robot or motion stage
- High speed cameras and edge positioning algorithm
- Simultaneous quality inspection
- EtherCAT connectivity built-in
ZFX – Vision Controller with Built-in LCD Monitor: The ZFX-C Smart Vision Sensor is a total image processing system that includes everything from a camera with an integrated light source to an image-processing unit. With Omron’s proprietary measurement algorithms and intuitive programming tools, inspection regions, process and parameter data is easily set with a few steps involving the operation of the touch-color monitor. This “Smart” user interface delivers an advanced programming environment, and with direct visualization of the inspection process, simplified parameter adjustments are facilitated in a compact, easy to use Color-HMI programming environment.
- Real-time images improve monitoring.
- Interactive menus simplify and guide setup.
- 3.5” Color Touch screen HMI controllers.
- Cameras with built-in lighting.
- Color capability in all inspection tools.
- Use 1 or 2 cameras for inspection.
Specifications:
- Includes camera with an integrated light source and an image processing unit
- Data is easily set with a few steps involving the operation of the touch-color monitor
- Smart user interface delivers an advanced programming environment, with direct visualization of the inspection process and simplified parameter adjustments
- Compact, easy to use Color-HMI programming environment
